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Spring Balancer / Balancim / Balancer

(EN) Spring Balancer / Load Balancer / Tool Balancer
(PT) Balancim
(NL) Balancer




These overhead devices provide and perform functions different from overhead hoist in that they can lift, lower and float a load. The balancer configurations and suspensions are similar to a hoist. The balancer functions differently from a hoist. The functional difference is indicated in the name: balancer. A balancer balances the load in a near weightless condition during the lifting operation. This feature allows the operator to maneuver the load easily. Balancers are often used for awkward and / or rapid load movements. Balancers can also be used to suspend equipment, which is used in repetitive operation. A variety of control options are available. A very broad range of load handling devices (end effectors) can expand this product’s versatility. Balancers are typically supported on small jibs, light monorail systems, or enclosed track monorail systems.

Applications of Spring Balancers / Load Balancers / Tool Balancers:
Portable Hand Tools, Welder Guns, Spray guns, Short Blast Guns, Drifting Attachments in mines and Quaries, Jute and synthetic bag closing machines, Gauges, Jigs and Fixtures, Pendant Station, Switch Button of Hoists, incase of de-oxidation, water washing of plating work with raising and lowering of work etc.

Advantages of Spring Balancer / Load Balancer / Tool Balancer:

Increases Productivity
Balancers keep poised for action, minimize motions required to bring tool from rest to work positions.

Extends Tool Life
Balancers eliminate pick-up and lay down wear and prevent damage from dropping.

Reduces Operator Fatigue
A Balancer makes the heaviest tool light as a feather. Operator effort can be directed to controlling the tool rather than supporting.

No Need of Power
There is no need of electrical or mechanical power.

Increases Safety
Balancers keep work area uncluttered to reduce chances of damages of accessories or accidental start up of tools during handling.

Effective Use of Space
The working place being widely utilized, and also to be cleaned up, the production is smoothly carried out.

Glossary of Fall Protection Terms - PPE

Personal Protective Equipment - PPE

Anchorage:
a secure point of attachment for lifelines, lanyards or other fall protection deceleration devices.

Anchorage Connector:
used to join the connecting device (lanyard, lifeline, or deceleration device) to the anchorage.

Arresting Force:
the force transmitted to the body when a fall is arrested. Also known as Fall Arrest Force.

Body belt (safety belt):
a strap with means both for securing it about the waist and for attaching it to a lanyard, lifeline, or deceleration device.
The use of a body belt for fall arrest is prohibited.

Body Belt:
a waist strap for attaching to a lanyard, lifeline or deceleration device. Used for positioning and/or restraint. Also known as a Safety Belt.

Body Harness:
a design of straps which is secured about a person in a manner to distribute fall arresting forces over at least the thighs, pelvis, waist, chest and shoulders, with provisions for attaching it to other components of a personal fall arrest system. Also known as a Full-Body Harness.

Body harness:
straps which may be secured around your employee in a way that distributes the fall arrest forces over at least the person’s thighs, pelvis, waist, chest and shoulders. The body harness must have a means for attaching it to other components of a personal fall arrest system.

Body Wear:
the personal protective equipment worn by a worker, such as a body belt or body harness.

Buckle:
an integral connector used to attach straps or webbing segments together or to themselves.

Cam Buckle:
an integral connector whereby the shoulder straps can be easily adjusted simultaneously with one hand. Promotes proper snug fit; will not slip or misadjust.

Competent person:
is defined by OSHA as someone who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are hazardous, or dangerous to employees, and who has the authority to take prompt corrective measures to eliminate them.

Competent Person:
one who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are hazardous, or dangerous to employees, and who has the authority to take prompt corrective measures to eliminate them.

Connecting Device:
the critical link which joins the body wear to the anchorage/anchorage connector, such as shock-absorbing lanyard, fall limiter, self-retracting lifeline, rope grab, etc.

Connector:
a mechanism or device used to join together components of a personal fall arrest system or parts of a component within the system. See also Hardware.

Connector (anchorage connector):
a device which is used to couple (connect) parts of the personal fall arrest system and positioning device systems together. The connector may be an independent component of the system, such as a carabiner, or it may be an integral component of part of the system (such as a buckle or dee-ring sewn into a body belt or body harness, or a snap-hook spliced or sewn to a lanyard or self-retracting lanyard).

Controlled access zone (CAZ):
an area in which certain work (e.g., overhand bricklaying) may take place without the use of guardrail systems, personal fall arrest systems, or safety net systems and access to the zone is controlled.

Dangerous equipment:
equipment (such as pickling or galvanizing tanks, degreasing units, machinery, electrical equipment, and other units) which, because of form or function, may be hazardous to employees who fall onto or into such equipment.

Deceleration device:
any mechanism, such as a rope grab, rip-stitch lanyard, specially-woven lanyard, tearing or deforming lanyards, automatic self-retracting lifelines/lanyards, etc., which serves to dissipate a substantial amount of energy during a fall arrest, or otherwise limit the energy imposed on an employee during fall arrest.

Deceleration Device:
any mechanism which serves to dissipate energy during a fall arrest, limiting the forces imposed on a person.

Deceleration distance:
the additional vertical distance a falling employee travels, excluding lifeline elongation and free fall distance, before stopping, from the point at which the deceleration device begins to operate. It is measured as the distance between the location of an employee's body belt or body harness attachment point at the moment of activation (at the onset of fall arrest forces) of the deceleration device during a fall, and the location of that attachment point after the employee comes to a full stop.

Directive 89/686/EEC:
European Directive for Personal Protective Equipment (PPE.
The Directive details both Essential Health and Safety Requirements (EHSRs) for the PPE and the conformity assessment procedures, which for products protecting against more serious risk may require the intervention of a so-called "Notified Body". Notified Bodies are institutes appointed by the Member States and they have the mission to be at the service of the manufacturer wherever the Directive requests for third party intervention (EC type examination, approval and monitoring of quality assurance systems).
PPE Directive 89/686/EEC covers these products. It defines legal obligations ensuring that PPE on the European market gives the highest level of protection against hazards: the CE marking affixed to PPE signals that! As this is a "New Approach" Directive, manufacturers or their authorised representative in the European Union can comply with the technical requirements either directly, or by means of European Harmonised Standards, the latter providing a presumption of conformity to the essential health and safety requirements.

D-Ring:
an integral component or provision commonly found on body wear and some anchorage connectors which allows for attaching a connecting device (lanyard, lifeline, or deceleration device).

Equivalent:
alternative designs, materials, or methods to protect against a hazard which the employer can demonstrate will provide an equal or greater degree of safety for employees than the methods, materials or designs specified in the standard.

Failure:
means load refusal, breakage, or separation of component parts. Load refusal is the point where the ultimate strength is exceeded.

Fall Indicator:
a safety device or warning flag which serves to let a user know that a shock-absorbing lanyard has been involved in a fall and should be removed from service.

Fall Limiter:
a self-retracting lifeline/lanyard with a quick-activating braking system that limits a free fall. Refer to Self-Retracting Lifeline/Lanyard. (Ex.: Miller MiniLite® Fall Limiter.)

Free fall:
the act of falling before a personal fall arrest system begins to apply force to arrest the fall.

Free fall distance:
the vertical distance between onset of the fall and just before the system begins to apply force to arrest the fall. This distance excludes deceleration distance, and lifeline/lanyard elongation, but includes any deceleration device slide distance or self-retracting lifeline/lanyard extension before they operate and fall arrest forces occur.

Friction Buckle:
an integral connector whereby the webbing passes over the knurled bar and back down between the knurled bar and frame to adjust and tighten webbing straps.

Full-Body Harness:
(See Body Harness.)

Guardrail system (railing or guard rail):
a barrier erected to prevent employees from falling to lower levels.

Hole:
a gap or void 2 inches (5.1 cm) or more in its least dimension, in a floor, roof, or other walking/working surface.

Infeasible:
it is impossible to perform the construction work using a conventional fall protection system (i.e., guardrail system, safety net system, or personal fall arrest system) or that it is technologically impossible to use any one of these systems to provide fall protection.

Lanyard:
a flexible line of rope, wire rope, or strap which generally has a connector at each end for connecting the body belt or body harness to a deceleration device, lifeline, or anchorage.

Lanyard:
a flexible line of rope, wire rope/cable, or webbing which generally has a connector at each end for securing a body belt or body harness to a lifeline, deceleration device or anchorage.

Lanyard Ring:
a component of a body harness that allows the user to attach a lanyard when not in use so that it is not hanging freely.

Leading edge:
the edge of a floor, roof, or formwork for a floor or other walking/working surface (such as the deck) which changes location as additional floor, roof, decking, or formwork sections are placed, formed, or constructed. A leading edge is considered to be an "unprotected side and edge" during periods when it is not actively and continuously under construction.

Lifeline:
a component consisting of a flexible line for connection to an anchorage at one end to hang vertically (vertical lifeline), or for connection to anchorages at both ends to stretch horizontally (horizontal lifeline), and which serves as a means for connecting other components of a personal fall arrest system to the anchorage.

Lifeline:
a line provided for direct or indirect attachment to a body belt, body harness, lanyard, or deceleration device. Such lifelines may be horizontal or vertical in application.

Low-slope roof:
a roof having a slope less than or equal to 4 in 12 (vertical to horizontal).

Lower Level:
an area or surface to which a person can fall.

Lower levels:
those areas or surfaces to which an employee can fall. Such areas or surfaces include, but are not limited to, ground levels, floors, platforms, ramps, runways, excavations, pits, tanks, material, water, equipment, structures, or portions thereof.

Maximum Arrest Force:
the peak force on the body during arrest of a fall by the fall arrest system. Also known as Peak Fall Arrest Force.

Mating Buckle:
an integral connector whereby a center bar is pushed through a square link. Webbing is then tightened for proper fit.

Opening:
a gap or void 30 inches (76 cm) or more high and 18 inches (48 cm) or more wide, in a wall or partition, through which employees can fall to a lower level.

Orthostatic Intolerance:
Refer to Suspension Trauma.

Personal fall arrest system:
a system used to arrest an employee in a fall from a working level. It consists of an anchorage, connectors, a body belt or body harness and may include a lanyard, deceleration device, lifeline, or suitable combinations of these. As of January 1, 1998, the use of a body belt for fall arrest is prohibited.

Personal Fall Arrest System:
an arrangement of components that together will arrest a person in a fall from a working level. It typically consists of an anchorage, connecting device and body harness, and may include a lanyard, deceleration device, lifeline or a combination of these.

Personal Fall Limiter (PFL):
a self-retracting lanyard with a quick-activating braking system that limits a free fall. In addition, a PFL offers versatility through dual operation by either attaching directly to the harness back D-ring for use as a personal fall limiter, or can be used as a traditional retractable lifeline.

Positioning device system:
a body belt or body harness system rigged to allow an employee to be supported on an elevated vertical surface, such as a wall, and work with both hands free while leaning.

Qualified person:
as defined by OSHA 29 CFR 1926.32 (m) someone who, by possession of a recognized degree, certificate, or professional standing, or who by extensive knowledge, training, and experience, has successfully demonstrated his ability to solve or resolve problems relating to the subject matter, work, or the project.

Quick-Connect Buckle:
for leg and chest harness straps that interlock similar to a seat belt for easy use and features a dual-tab release mechanism to prevent accidental opening.

Retractable Lifeline:
See Self-Retracting Lifeline/Lanyard.

Rollout:
a process by which a snap hook, carabiner or similar device unintentionally disengages from another component to which it is attached.

Rope Grab:
a deceleration device which travels on a lifeline and automatically engages the lifeline and locks to arrest a fall.

Rope grab:
a deceleration device which travels on a lifeline and automatically, by friction, engages the lifeline and locks so as to arrest the fall of an employee. A rope grab usually employs the principle of inertial locking, cam/level locking, or both.

Roof:
the exterior surface on the top of a building. This does not include floors or formwork which, because a building has not been completed, temporarily become the top surface of a building.

Roofing work:
hoisting, storage, application, and removal of roofing materials and equipment, including related insulation, sheet metal, and vapor barrier work, but not including the construction of the roof deck.

Safety-monitoring system:
a safety system in which a competent person is responsible for recognizing and warning employees of fall hazards. (See competent person, above)

Self-retracting lifeline/lanyard:
a deceleration device containing a drum-wound line which can be slowly extracted from, or retracted onto, the drum under slight tension during normal employee movement, and which, after onset of a fall, automatically locks the drum and arrests the fall.

Shock Absorber:
a component of a personal fall arrest system which allows dissipation of energy by extending deceleration distance reducing fall arrest forces.

Shock-Absorbing Lanyard:
specially-designed lanyard that elongates during a fall to significantly reduce fall arresting forces.

Snaphook:
a connector comprised of a hook-shaped member with a normally closed keeper, or similar arrangement, which may be opened to permit the hook to receive an object and, when released, automatically closes to retain the object.

Snap Hook:
a connector with a hook-shaped member, keeper, latch or other similar arrangement which may be opened to receive an object and, when released, automatically closes to retain the object.

Locking Snap Hook:
a snap hook that includes a locking mechanism which will keep the hook closed and locked until manually unlocked and opened.

Steep roof:
a roof having a slope greater than 4 in 12 (vertical to horizontal).

Strap – a length of webbing.

Stretchable Harness:
a full-body harness that is more comfortable to wear because the webbing is a blend of nylon, polyester, and a specially-formulated elastomer that stretches. Includes provisions for attaching a lanyard, lifeline or deceleration device.

Sub-Pelvic Strap:
a full-body harness strap, which passes under the buttocks without passing through the crotch, that is designed to transmit forces applied during fall arrest or post-fall suspension to the sub-pelvic part of the body.

Suspension Trauma (Orthostatic Intolerance):
when a person falls and remains both vertical and sedentary for a period of time, blood pools in the veins of the legs, which could result in unconsciousness. If a person is not rescued quickly, permanent damage and possibly death may result. (Miller Relief Step Safety Device relieves suspension trauma.)

Tie-Back Lanyard:
a flexible line of heavy-duty, abrasion-resistant webbing designed to be used as the connecting device and anchorage connector with a specially-engineered snap hook able to withstand 5,000 lbs. (22kN)

Toeboard:
a low protective barrier that will prevent the fall of materials and equipment to lower levels and provide protection from falls for personnel.

Tongue Buckle:
an integral connector similar to a standard belt buckle whereby a webbing strap is inserted through the buckle placing the buckle tongue through the appropriate grommet hole. Also known as a Grommet Buckle.

Total Fall Clearance Distance:
the maximum vertical distance that a worker could potentially fall and still avoid contact with a lower level.

Total Fall Distance:
the maximum vertical distance between the full-body harness attachment point and the lowest extremity of the body before and after the fall is arrested including lanyard extension and/or deceleration distance.

Unprotected sides and edges:
any side or edge (except at entrances to points of access) of a walking/working surface, e.g., floor, roof, ramp, or runway where there is no wall or guardrail system at least 39 inches (1.0 m) high.

Walking/working surface:
any surface, whether horizontal or vertical on which an employee walks or works, including, but not limited to, floors, roofs, ramps, bridges, runways, formwork and concrete reinforcing steel but not including ladders, vehicles, or trailers, on which employees must be located in order to perform their job duties.

Warning line system:
a barrier erected on a roof to warn employees that they are approaching an unprotected roof side or edge, and which designates an area in which roofing work may take place without the use of guardrail, body belt, or safety net systems to protect employees in the area.

Work area:
that portion of a walking/working surface where job duties are being performed.

ELECTRIC CHAIN HOIST TERMS / GLOSSARY

below-the-hook lifting devices
Devices that are not normally reeved onto the hoist chain, such as hook-on buckets, magnets, grabs, and other supplemental devices used for ease of handling certain types of loads. The weight of these devices is to be considered part of the load to be lifted.

block loads
An action that facilitates the removal of slings or other lifting devices from under the load, accomplished by bringing the load to rest on wood, metal, or other spacers between the floor and load.

brake
A device, other than a motor, used for retarding or stopping motion by friction or power means.

brake, holding
A friction brake for a hoist that is automatically applied and prevents motion when power to the brake is de-energized.

chain, hand
The chain grasped by a person to apply force required for the lifting or lowering motion.

chain, welded link
A chain consisting of a series of interwoven links formed and welded.

designated person
A person selected or assigned by the employer or the employer’s representative as
being competent to perform specific duties.

hand chain wheel
See wheel, hand chain.

hoist
A machinery unit that is used for lifting or lowering a freely suspended (unguided) load.

lifting devices
Devices that are not normally reeved onto the hoist chain, such as hook-on buckets,
magnets, grabs, and other supplemental devices used for ease of handling certain types of loads. The weight of these devices is to be considered part of the load to be lifted.

limit device
A device that is operated by some part or motion of power driven hoist to limit motion.

limit device, primary upper
See primary upper- limit device.

load
The total superimposed weight on the load block or hook.

load, rated
The maximum load for which a hoist is designated by the manufacturer or a qualified person.

load block
The assembly of hook or shackle, swivel, bearing, sheaves, sprockets, pins, and frame
suspended by the hoisting load chain. This shall include any appurtenances reeved in the hoisting load chain.

load chain
See chain, load.

load suspension parts
The load suspension parts of the hoist are the means of suspension (hook or
lug), the structure or housing which supports the load sprocket, the load sprocket, the load chain, the sprockets, and the load block or hook.

normal operating conditions
Conditions during which a hoist is performing functions within the scope
of the original design.

overload
Any load greater than the rated load.

parts (lines or falls)
Number of lines chain supporting the load block or hook.

pendant station
Controls suspended from the hoist for operating the unit from the floor.

primary upper-limit device
The primary upper-limit device is the first limit device that will be activated to control the upper limit of travel of the load block when a hoist is equipped with more than one upper-limit device.

qualified person
A person who, by possession of a recognized degree in an applicable field or a
certificate of professional standing, or who by extensive knowledge, training, and experience, has successfully demonstrated the ability to solve or resolve problems relating to the subject matter and work

rated load
See load, rated.

reeving
A system in which chain travels around sprockets.

side pull
The component of the hoist pull acting horizontally when the hoist lines are not operated vertically.

slack fall stop
A device used to prevent the slack end of load chain from inadvertently being lowered out of the load sprocket.

sprocket, load
A hoist component that transmits motion to the load chain. This component is sometimes called load wheel, load sheave, pocket wheel, or chain wheel.

switch
A device for making, breaking, or changing the connections in an electric or pneumatic circuit (valve).

trolley
A machine unit that travels on a monorail track or crane bridge girder.

trolley hoist
A hoist and trolley unit consisting of a hoist suspended from or mounted to a trolley, or a hoist with an integral trolley.

welded link chain
See chain, welded link.

wheel, hand chain
A wheel with formed pockets on its periphery to allow torque to be transmitted when a
force is applied to the hand chain.

Rack and Pinion / Heugel met Rondsel / Cremalheira e Pinhão

(EN) rack and pinion
(NL) heugel met rondsel, heugel en tandwiel
(PT) cremalheira e pinhão



A rack and pinion is a pair of gears which convert rotational motion into linear motion. The circular pinion engages teeth on a flat bar - the rack. Rotational motion applied to the pinion will cause the rack to move to the side, up to the limit of its travel. For example, in a rack railway, the rotation of a pinion mounted on a locomotive or a railcar engages a rack between the rails and pulls a train along a steep slope.

Ship to Shore Crane - Portêiner - Portainer

(EN) Ship To Shore crane (STS crane) - Portainer - Container Crane
(PT) Guindaste STS - Portêiner - Guindaste p. Contêiner
(NL) Ship to Shore Kraan (STS Kraan) - Portainer - Container Kraan



Hoist Standards in Europe, guidelines.

Traditionally, European countries have maintained national standards in reference to a large number of industrial products,
e.g. DIN (Germany), BSI (United Kingdom). In addition the FEM (Federation Europeenne de la Manutention) has published standards specifically for material handling and lifting equipment.
With the creation of the European Union, organizations for standardization were established at different levels of regulatory authority covering numerous product areas. The highest regulatory level is a European Standards Commission.
Its regulations are absolute and regulatory, focusing primarily on worker safety and protection from occupational hazards.

There are three main regulations:
• Machinery Regulation (including Lifting and Material Handling Equipment)
• Low Voltage Electricity Regulation
• EMV – Electro-magnetic Compatibility Regulation

At the next level are CEN (mechanical) and CENELEC (electrical) Standards. They are more detailed and product oriented than the regulations. Per definition, the publications of CEN and CENELEC are “Standards”, non-regulatory guidelines, reflecting state of the art design and construction practices. They are based on the highest level of probability that equipment, designed to these standards will be safe and functional. They do not preclude deviations or “product improvement based on technological progress”.

The goal of the CEN & CENELEC Committees is to harmonize the new, European norms with existing country-specific norms. The committees responsible for generating new standards include workgroups and sub-committees, which are comprised of representatives of related industries, academia and engineering research, as well as legal counsel. When a new CEN/CENELEC standard is introduced and “HARMONIZED” (language, legal, etc.) national norms (DIN (Germany), BS (England), AFNOR (France),
AENOR (Spain), etc) lose validity.

CEN/CENELEC and ISO maintain communication between their committees working on related subjects. FEM is an Industry Association of Material Handling Manufacturers,
similar in nature and function to MHIA Product Councils (HMI, CMAA, MMA, etc.). FEM specifications are not regulatory, yet they are widely accepted in the international arena, and usually referred to in the absence of national standards.

Following is a listing of European standards and specifications for hoists and related equipment:

CEN STANDARDS
Selection of primary standards published by the European Committee for Standardization (CEN; website www.cenorm.be) for hoists and related material handling equipment:
EN 341 Cranes – Bridge and Gantry Cranes
EN 13135-1 Cranes – Equipment – Part 1:Electrical Equipment
EN 13135-2 Cranes – Equipment – Part 2:Non-electrical Equipment
EN 13157 Cranes – Safety – Hand Powered Cranes
EN 13155 Cranes – Safety – Non-fixed Load Lifting Attachments
EN 13557 Cranes – Controls and Control Stations
EN 14492-1 Cranes – Power Driven Winches and Hoists – Part 1: Power Driven Winches
EN 14492-2 Cranes – Cranes – Power Driven Winches and Hoists – Part 2: Power Driven Hoists
EN 60204-32 Safety of Machinery; Electrical Equipment of Machines; Requirements for Hoisting Machines.

FEM STANDARDS
The Federation Europeenne de la Manutention (FEM; website www.fem-eur.com) publishes many standards for hoists and related material handling equipment. Some of the primary ones are:
FEM 1.002 Illustrated Terminology of Heavy Lifting Equipment
FEM 9.811 Rope and Chain Hoists – General Specifications
FEM 9.511 Rules for the Design of Series Lifting Equipment - Classification of Mechanisms
FEM 9.661 Rules for the design of Series Lifting Equipment - Dimensions and Design of Rope Reeving Components
FEM 9.683 Selection of Hoist and Travel Motors
FEM 9.852 Power Driven Series Hoist Mechanisms, Standardized Test Procedure for Verification of the
Classification
FEM 9.755 Measures for Achieving Safe Working Periods for Motorized Serial Hoist Units (S.W.P.)
FEM 9.751 Power Driven Series Hoist Mechanisms, Safety
FEM 9.901 Rules for the Design of Series Lifting Equipment and Cranes Equipped with Series Lifting Equipment

DIN STANDARDS
Selection of primary standards published by the Deutsches Institut für Normung (DIN; website www.din.de) for application, design, maintenance and safety aspects of hoist and related equipment. (DIN EN indicates harmonized standard):
DIN EN 14492-2 Cranes – Power Driven Hoists
DIN EN 60204-32 Safety of Machinery; Electrical Equipment of Machines; Requirements for Hoisting Machines.
DIN 3051-Sections 1–4 Lifting Ropes; Steel Wires
DIN 15017 Cranes & Hoists; Principles of Motor and Gear Sizing
DIN 15020- Sections 1–2 Hoists; Principles of Rope Reeving
DIN 15061- Sections 1–2 Cranes & Hoists; Grooves for Rope Sheaves & Drums
DIN 15100 Serial Lifting Equipment; Nomenclature
DIN 15400 through DIN 15414 Detailed Aspects of Load Hooks and Bottom Block Construction

BSI STANDARDS
Selection of primary standards published by British Standards (BSI website www.bsi-global.com) for hoists and related material handling equipment. (BS EN indicates harmonized standard):
BS EN 292 Safety of Machinery
BS EN 14492-2 Cranes – Power Driven Hoists
BS EN 60034-1 Rotating Electrical Machines: Rating and performance
BS EN 60034-5 Types of Enclosures for Rotating Electrical Machines
BS EN 60204-32 Safety of Machinery - Electrical Equipment of Machines - Part 32: Requirements for Hoisting Machines

Wire Rope Glossary - English Terms

ABRASION
Frictional surface wear on the wires of a wire rope.

ACCELERATION STRESS
The additional stress that is imposed on a wire rope as a result of an increase in the load velocity.

AGGREGATE STRENGTH
The strength derived by totalling the individual breaking strengths of the elements of the strand or rope. This strength does not recognize the reduction in strength resulting from the angularity of the elements in the rope, or other factors that may affect efficiency.

AIRCRAFT CABLES
Strands, cords and wire ropes made of special-strength wire, designed primarily for use in various aircraft industry applications.

ALTERNATE LAY
Lay of a wire rope in which the strands are alternately regular and Lang Lay.

AREA, METALLIC
Sum of the cross-sectional areas of all the wires either in a wire rope or in a strand.

ARMORED ROPE
Rope with individual strands spirally wrapped with flat steel wire.

BACK-STAY
Guy used to support a boom or mast; or that section of a main cable, as on a suspension bridge, cableway, etc., leading from the tower to the anchorage.

BAIL
a) U-shaped member of a bucket, or
b) U-shaped portion of a socket or other fitting used on wire rope.

BASKET OF SOCKET
The conical portion of a socket into which a broomed-rope-end is inserted and then secured.

BECKET
An end attachment to facilitate wire rope installation.

BECKET LOOP
A loop of small rope or strand fastened to the end of a larger wire rope. Its function is to facilitate wire rope installation.

BENDING STRESS
Stress that is imposed on the wires of a strand or rope by a bending or curving action.

BIRDCAGE
A colloquialism descriptive of the appearance of a wire rope forced into compression. The outer strands form a cage and, at times, displace the core.

BLOCK
A term applied to a wire rope sheave (pulley) enclosed in side plates and fitted with some attachment such as a hook or shackle.

BOOM HOIST LINE
Wire rope that operates the boom hoist system of derricks, cranes, draglines, shovels, etc.

BOOM PENDANTS
A non-operating rope or strand with end termination to support the boom.

BREAKING STRENGTH
Breaking Strength is the ultimate load at which a tensile failure occurs in the sample of wire rope being tested. (Note: The term breaking strength is synonymous with actual strength.) Minimum Acceptance Strength is that strength which is 2-1/2% lower than the catalog or nominal strength. This tolerance is used to offset variables that occur during a sample preparation and actual physical test of a wire rope. Nominal Strength is the published (catalog) strength calculated by a standard procedure that is accepted by the wire rope industry. The wire rope manufacturer designs wire rope to this strength, and the user should consider this strength when making design calculations.

BRIDGE CABLE
(Structural Rope or Strand) The all-metallic wire rope or strand used as the catenary and suspenders on a suspension bridge.

BRIDGE SOCKET
A wire rope or strand end termination made of forged or cast steel that is designed with baskets-having adjustable bolts-for securing rope ends. There are two styles: 1) the closed type has a U-bolt with or without a bearing block in the U of the bolt, and 2) the open type has two eye-bolts and a pin.

BRIDLE SLING
A two-part wire rope sling attached to a single-part line. The legs of the sling are spread to divide and equalize the load.

BRIGHT ROPE
Wire rope fabricated from wires that are not coated.

BRONZE ROPES
Wire rope made of bronze wires.

BUTTON CONVETOR ROPE
Wire ropes to which buttons or discs are attached at regular intervals to move material in a trough.

CABLE
A term loosely applied to wire rope, wire strand and electrical conductors.

CABLE-LAID WIRE ROPE
A type of wire rope consisting of several wire ropes laid into a single wire rope (e.g., 6x42 (6x6x7) tiller rope).

CABLE TOOL DRILLING LINE
The wire rope used to operate the cutting tools in the cable tool drilling method (i.e., rope drilling).

CENTER
The axial member of a strand about which the wires are laid.

CHOKER ROPE
A short wire rope sling that forms a slip noose around an object that is to be moved or lifted.

CLASSIFICATION
Group, or family designation based on wire rope constructions with common strengths and weights listed under the broad designation.

CLEVIS
A “U” shaped fitting with a pin.

CLIP
Fitting for clamping two parts of wire rope to each other.

CLOSED SOCKET
A wire rope end termination consisting of basket and bail made integral.

CLOSER
A machine that lays strands around a core to form rope.

CLOSING LINE
Wire rope that performs two functions: 1) closes a clamshell or orange peel bucket, and 2) operates as a hoisting rope.

COIL
Circular bundle or package of wire rope that is not affixed to a reel.

COME-ALONG
Device for making a temporary grip on a wire rope.

COMMON STRAND
Galvanized strand made of galvanized iron wire whose grade is common iron.

CONICAL DRUM
Grooved hoisting drum of tapering diameter.

CONSTRUCTION
Geometric design description of the wire rope's cross section. This includes the number of STRANDS, the number of WIRES per strand and the pattern of wire arrangement in each STRAND.

CONSTRUCTIONAL STRETCH
The stretch that occurs when the rope is loaded-it is due to the helically laid wires and strands creating a constricting action that compresses the core and generally brings all of the rope's elements into close contact.

CONTINUOUS BEND
Reeving of wire rope over sheaves and drums so that it bends in the same direction, as opposed to reverse bend.

CORD
Term applied to small sizes of wire ropes.

CORE
The axial member of a wire rope about which the strands are laid.

CORING LINE
Wire rope used to operate the coring tool for taking core samples during the drilling of a well.

CORROSION
Chemical decomposition of the wires in a rope through the action of moisture, acids, alkalines or other destructive agents.

CORROSION-RESISTING STEEL
Chrome-nickel steel alloys designed for increased resistance to corrosion.

CORRUGATED
Term used to describe the grooves of a SHEAVE or DRUM after these have been worn down to a point where they show an impression of a wire rope.

CREEP
The unique movement of a wire rope with respect to a drum surface or sheave surface resulting from the asymmetrical load between one side of the sheave (drum) and the other. It is not dissimilar to the action of a caterpillar moving over a flat surface. It should be distinguished from slip which is yet another type of relative movement between rope and the sheave or drum surface.

CRITICAL DIAMETER
Diameter of the smallest bend for a given wire rope which permits the wires and strands to adjust themselves by relative movement while remaining in their normal position.

CROWD ROPE
A wire rope used to drive or force a power shovel bucket into the material that is to be handled.

CYLINDRICAL DRUM
Hoisting drum of uniform diameter.

DEAD-LINE
In drilling, it is the end of the rotary drilling line fastened to the anchor or dead-line clamp.

DECELERATION STRESS
The additional stress that is imposed on a wire rope as a result of a decrease in the load velocity.

DESIGN FACTOR
In a wire rope, it is the ratio of the nominal strength to the total working load.

DIAMETER
A line segment which passes through the center of a circle and whose end points lie on the circle. As related to wire rope it would be the diameter of a circle which circumscribes the wire rope.

DOG-LEG
Permanent bend or kink, in a wire rope, caused by improper use or handling.

DRAGLINE
a) Wire rope used for pulling excavating or drag buckets, and
b) name applied to a specific type of excavator.

DRUM
A cylindrical flanged barrel, either of uniform or tapering diameter, on which rope is wound either for operation or storage; its surface may be smooth or grooved.

EFFICIENCY
Ratio of a wire rope's actual breaking strength and the aggregate strength of all individual wires tested separately-usually expressed as a percentage.

ELASTIC LIMIT
Stress limit above which permanent deformation will take place within the material.

END PREPARATION
The treatment of the end of a length of wire rope designed primarily as an aid for pulling the rope through a reeving system or tight drum opening. Unlike END TERMINATIONS, these are not designed for use as a method for making a permanent connection.

END TERMINATION
The treatment at the end or ends of a length of wire rope, usually made by forming an eye or attaching a fitting and designed to be the permanent end termination on the wire rope that connects it to the load.

ENDLESS ROPE
Rope with ends spliced together to form a single continuous loop.

EQUALIZING SHEAVE
The sheave at the center of a rope system over which no rope movement occurs other than equalizing movement. It is frequently overlooked during crane inspections, with disastrous consequences. It can be a source of severe degradation.

EQUALIZING THIMBLE
Special type of fitting used as a component part of some wire rope slings.

EXTRA IMPROVED PLOW, STEEL ROPE
A specific wire rope grade.

EXTRA HIGH STRENGTH STRAND
A grade of galvanized or bright strand.

EYE OR EYE SPLICE
A loop, with or without a thimble, formed at the end of a wire rope.

FACTOR OF SAFETY
In the wire rope industry, this term was originally used to express the ratio of nominal strength to the total working load. The term is no longer used since it implies a permanent existence for this ratio when, in actuality, the rope strength begins to reduce the moment it is placed in service. See DESIGN FACTOR.

FATIGUE
As applied to wire rope, the term usually refers to the process of progressive fracture resulting from the bending of individual wires. These fractures may and usually do occur at bending stresses well below the ultimate strength of the material; it is not an abnormality although it may be accelerated due to conditions in the rope such as rust or lack of lubrication.

FIBER CENTER
Cord or rope of vegetable or synthetic fiber used as the axial member of a strand.

FIBER CORE
Cord or rope of vegetable or synthetic fiber used as the axial member of a rope.

FILLER WIRE
Small spacer wires within a strand which help position and support other wires. Also the name for the type of strand pattern utilizing filler wires.

FITTING
Any functional accessory attached to a wire rope.

FLAT ROPE Wire rope that is made of a series of parallel, alternating right-lay and left-lay ropes, sewn together with relatively soft wires.

FLATTENED STRAND ROPE
Wire rope that is made either of oval or triangular shaped strands in order to form a flattened rope surface.

FLEET ANGLE
That angle between the rope's position at the extreme end wrap on a drum, and a line drawn perpendicular to the axis of the drum through the center of the nearest fixed sheave. See DRUM and SHEAVE.

FLEMISH EYE SPLICE
In the standard flemish eye mechanical splice, rope is separated into two parts - 3 adjacent strands, and 3 adjacent strands and core. These two parts are then re-laid back in opposite directions to form an eye, and ends are secured with a pressed metal sleeve.

GALVANIZED
Zinc coating for corrosion resistance.

GALVANIZED ROPE
Rope made of galvanized wire.

GALVANIZED STRAND
Strand made of galvanized wire.

GALVANIZED WIRE
Wire coated with zinc.

GRADE
Wire rope or strand classification by strength and/or type of material, i.e., Improved Plow Steel, Type 302 Stainless, Phosphor Bronze, etc. It does not imply a strength of the basic wire used to meet the rope's nominal strength.

GRADES, ROPE
Classification of wire rope by the wire's metallic composition and the rope's nominal strength.

GROMMET
An endless circle or ring fabricated from one continuous length of strand or rope.

Grommets are a unique type of sling which form a continuous loop. The splice area should not come into contact with the load or the lifting device.

GROOVED DRUM
Drum with a grooved surface that accommodates the rope &/or wire rope and guides it for proper winding.

GROOVES
Depressions-helical or parallel-in the surface of a sheave or drum that are shaped to position and support the rope.

GUARD RAIL CABLE
A galvanizad wire rope or strand erected along a highway.

GUY LINE
Strand or rope, usually galvanized, for stabilizing or maintaining a structure in fixed position.

HAULAGE ROPE
Wire Rope used for pulling movable devices such as cars that roll on a track.

HAWSER
Wire rope, usually galvanized, used for towing or mooring marine vessels.

HIGH STRENGTH STRAND
Grade of galvanized or bright strand.

HOLDING LINE
Wire rope on a clamshell or orange peel bucket that suspends the bucket while the closing line is released to dump its load.

IDLER
Sheave or roller used to guide or support a rope.

IMPROVED PLOW STEEL ROPE
A specific grade of wire rope.

INDEPENDENT WIRE ROPE CORE (IWRC)
A wire rope used as the axial member of a larger wire rope.

INNER WIRES
All wires of a strand except the outer or cover wires.

INTERNALLY LUBRICATED
Wire rope or strand having all of its wire components coated with lubricants.

IRON ROPE
A specific grade of wire rope.

IWRC
Independent Wire Rope Core.

KINK
A unique deformation of a wire rope caused by a loop of rope being pulled down tight. It represents irreparable damage to and an indeterminate loss of strength in the rope.

Sharp bend in a wire rope that permanently distorts the wires and strands.

LAGGING
a) External wood covering on a reel to protect the wire rope or strand, or
b) the grooved shell of a drum.

LAY
a)The manner in which the wires in a strand or the strands in a rope are helically laid, or
b) the distance measured parallel to the axis of the rope (or strand) in which a strand (or wire) makes one complete helical convolution about the core (or center). In this connection, lay is also referred to as LAY LENGTH or PITCH.

LAY TYPES

Right Lay: The direction of strand or wire helix corresponding to that of a right hand screw thread.

Left Lay: The direction of strand or wire helix corresponding to that of a left hand screw thread.

Cross Lay: Rope or strand in which one or more operations are performed in opposite directions. A multiple operation product is described according to the direction of the outside layer.

Regular Lay: The type of rope wherein the lay of the wires in the strand is in the opposite direction to the lay of the strand in the rope. The crowns of the wires appear to be parallel to the axis of the rope.

Lang Lay: The type of rope in which the lay of the wires in the strand is in the same direction as the lay of the strand in the rope. The crowns of the wires appear to be at an angle to the axis of the rope.

Alternate Lay: Lay of a wire rope in which the strands are alternately regular and lang lay.

Alberts Lay: An old, rarely used term for lang lay.
Reverse Lay: Another term for alternate lay.
Spring Lay: This is not definable as a unique lay; more properly, it refers to a specific wire rope construction.

LEAD LINE
That part of a rope tackle leading from the first, or fast, sheave to the drum.

LINE
Synonymous term for WIRE ROPE.

LOCKED COIL STRAND
Smooth-surfaced strand ordinarily constructed of shaped, outer wires arranged in concentric layers around a center of round wires.

LOOP
A 360° change of direction in the course of a wire rope which when pulled down tight will result in a kink.

MARLINE SPIKE
Tapered steel pin used in splicing wire rope.

MARTENSITE
A brittle micro-constituent of steel formed when the steel is heated above its critical temperature and rapidly quenched. This occurs in wire rope as a result of frictional heating and the mass cooling effect of the cold metal beneath. Martensite cracks very easily, and such cracks can propagate from the surface through the entire wire.

MILD PLOW STEEL ROPE
A specific grade of wire rope.

MILKING
Sometimes called IRONING, it is the progressive movement of strands along the axis of the rope, resulting from the rope's movement through a restricted passage such as a tight sheave.

MODULUS OF ELASTICITY
Mathematical quantity expressing the ratio, within the elastic limit, between a definite range of unit stress on a wire rope and the corresponding unit elongation.

MOORING LINES
Galvanized wire rope, usually 6x12, 6x24, or 6x37 class for holding ships to dock.

NON-PREFORMED
Rope or strand that is not preformed. See PREFORMED STRANDS and PREFORMED ROPE.

NON-ROTATING WIRE ROPE
Term, now abandoned, referring to 19 x 7 or 18 x 7 rope.

NON-SPINNING WIRE ROPE
See ROTATION RESISTANT ROPE.

OPEN SOCKET
A wire rope fitting that consists of a basket and two ears with a pin. See FITTING.

OUTER WIRES
Outer layer of wires.

PEENING
Permanent distortion resulting from cold plastic metal deformation of the outer wires. Usually caused by pounding against a sheave or machine member, or by heavy operating pressure between rope and sheave, rope and drum, or rope and adjacent wrap of rope.

PLOW STEEL ROPE
A specific grade of wire rope.

PREECE TEST
A recognized standard of testing the galvanized coating on a wire.

PREFORMED STRANDS
Strand in which the wires are permanently formed during fabrication into the helical shape they will assume in the strand.

PREFORMED WIRE ROPE
Wire rope in which the strands are permanently formed during fabrication into the helical shape they will assume in the wire rope.

PRESTRESSING
An incorrect reference to PRESTRETCHING.

PRESTRETCHING
Subjecting a wire rope or strand to tension prior to its intended application, for an extent and over a period of time sufficient to remove most of the CONSTRUCTIONAL STRETCH.

Stressing a wire rope or strand before use under such a tension and for such a time that the constructional stretch is largely removed.

PROPORTIONAL LIMIT
As used in the rope industry, this term has virtually the same meaning as ELASTIC LIMIT. It is the end of the load versus elongation relationship at which an increase in load no longer produces a proportional increase in elongation and from which point recovery to the rope's original length is unlikely.

RATED CAPACITY
The load which a new wire rope or wire rope sling may handle under given operating conditions and at an assumed DESIGN FACTOR.

REEL
A flanged spool on which wire rope or strand is wound for storage or shipment.

REEVE
To pass a rope through a hole or around a system of sheaves.

RESERVE STRENGTH
The strength of a rope exclusive of the outer wires.
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Strength represented by the inner wires of a wire rope.
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REVERSE BEND
Reeving a wire rope over sheaves and drums so that it bends in opposing directions.

ROLLERS
Relatively small-diameter cylinders, or wide-faced sheaves, that serve as support for ropes.

ROTARY LINE
On a rotary drilling rig, it is the wire rope used for raising and lowering the drill pipe, as well as for controlling its position.

ROTATION-RESISTANT ROPE
A wire rope consisting of an inner layer of strand laid in one direction covered by a layer of strand laid in the opposite direction. This has the effect of counteracting torque by reducing the tendency of finished rope to rotate.

ROUND-WIRE TRACK STRAND
Strand composed of concentric layers of round WIRES, used as TRACK CABLE.

SAFETY FACTOR
See DESIGN FACTOR.

SAFE WORKING LOAD
This term is potentially misleading and is, therefore, in disfavor. Essentially, it refers to that portion of the nominal rope strength that can be applied either to move or sustain a load. It is misleading because it is only valid when the rope is new and equipment is in good condition. See RATED CAPACITY.

SAND LINE
In well drilling, it is the wire rope that operates the bailer that removes water and drill cuttings.

SEALE
The name for a type of strand pattern that has two adjacent layers laid in one operation with any number of uniform sized wires in the outer layer, and with the same number of uniform but smaller sized wires in the inner layer.

SEIZE
To make a secure binding at the end of a wire rope or strand with SEIZING WIRE or SEIZING STRAND.

SEIZING STRAND
Small strand usuall of 7 wires made of soft annealed wire.

SEIZING WIRE
Soft annealed wire.

SERVE
To cover the surface of a wire rope or strand with a fiber cord or wire wrapping.

SHACKLE
A “U” or anchor-shaped fitting with pin.

SHEAVE
A grooved pulley for wire rope.

SLING, WIRE ROPE
An assembly fabricated from WIRE ROPE which connects the load to the lifting device.

SLING, BRAIDED
A flexible sling, the body of which is made up of two or more WIRE ROPES braided together. See SLINGS.

SMOOTH-FACED DRUM
Drum with a plain, ungrooved surface. See DRUM.

SOCKET
Generic name for a type of wire rope fitting.

SPIN RESISTANT
An abandoned term referring to a ROTATION-RESISTANT rope of the 8 x 19 classification.

SPIRAL GROOVE
A continuous helical groove that follows a path on and around a drum face, similar to a screw thread. See DRUM.

SPLICING
Making a loop or eye in the end of a rope by tucking the ends of the strands back into the main body of the rope.
Formation of loops or eyes in a rope by means of mechanical attachments pressed onto the rope.
Joining of two rope ends so as to form a long or short splice in two pieces of rope.

STAINLESS STEEL ROPE
Wire rope made up of corrosion resistant steel wires.

STEEL CLAD ROPE
Rope with individual strands spirally wrapped with flat steel wire.

STONE SAWING STRAND
A plurality of round or shaped wires helically laid about an axis.

STRAND
Usually a 3-wire strand used in quarrying stone or slate.

STRANDER
A machine that lays wires together helically to form a strand.

STRESS
The force or resistance within any solid body against alteration of form; in the case of a solid wire it would be the load on the rope divided by the cross-section area of the wire.

STRETCH
The elongation of a wire rope under load.

SWAGED FITTING
Fitting into which wire rope can be inserted and then permanently attached by cold pressing (swaging) the shank that encloses the rope.

TAG LINE
A small wire rope used to prevent rotation of a load.

TAPERING & WELDING
Reducing the diameter of the end of a wire rope and welding it to facilitate reeving.

THIMBLE
Grooved metal fitting to protect the eye, or fastening loop of a wire rope.

TILLER ROPE CABLE
A very flexible operating rope, commonly made by laying six 6x7 ropes around a fiber core resulting in a 6x42 construction. As well as, a 3/32 inch 7x7 galvanized cable coated to an outside diameter of 3/16 inch with vinyl or nylon.

TINNED WIRE
Wire coated with tin.

TRACK CABLE
On an aerial system it is the suspended wire rope or strand along which the carriers move.

TRACTION ROPE
On an aerial conveyor or haulage system it is the wire rope that propels the carriages.

TRACTION STEEL ROPE
A specific grade of wire rope.

TRAMWAY
An aerial conveying system for transporting multiple loads.

TURN
Synonymous with the term WRAP; it signifies a single wrap around a drum.

TURNBUCKLE
Device attached to wire rope for making limited adjustments in length. It consists of a barrel and right and left hand thread bolts.

WARRINGTON
The name for a type of strand pattern that is characterized by having one of its wire layers (usually the outer) made up of an arrangement of alternately large and small wires.

WEDGE SOCKET
Wire rope fittings wherein the rope end is secured by a wedge.

WIRE (ROUND)
A single, continuous length of metal, with a circular cross-section that is cold-drawn from rod.

WIRE ROPE
A plurality of wire strands helically laid about an axis.

WIRE STRAND CORE (WSC)
A wire strand used as the axial member of a wire rope.